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  • The 3 Biggest Disasters In Audi G28 History

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    Writer : Fawn
    Date : 24-11-10 11:00       Hit : 4

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    How to Replace an Audi G28 Engine Speed Sensor

    Charles the Humble Technician shows you how to replace the G28 Engine Speed Sensor. This sensor is situated near the transmission's edge, above the flywheel gear. It transmits a signal to the ECU via a grey wire (T55/49) which is then sent to the tachometer in the instrument cluster.

    1. Engine Speed Sensor

    It is located on the outside of the transmission, above the flywheel ring gear G28 Engine Speed Sensor sends an electrical signal to ECU pin T55/49 through the grey wire. The ECU then utilizes this information to regulate the boost, fuel, and timig. It also sends an indication to the G5 Tachometer within the instrument cluster.

    The sensor is used to correlate with the G40 Camshaft position Sensor. The ecu must be aware when the crankshaft is TDC and where the camshaft is so it can trigger spark and injectors in the right way.

    If this sensor fails, the ECU will show the P00160 error, which means the Crank Shaft and Intake Camshaft are not in sync and possibly indicating chain stretch or a jumped link on the upper timing chain. The code won't show without the additional information provided by other sensors (G4 or G40).

    It's a bit tricky to test as there are various pins on the connector and each one has different functions. The best method for doing this is to measure the resistance between the ECU and the sensor. It should read approximately 1000 ohms when the sensor is at full operation. Check for signs of coolant, or oil in the connector bay if there are issues with this component.

    2. Injectors

    Yesterday, while accelerating at full speed from the highway paytoll i had an abrupt drop in power like the engine is running out of gas or injectors are not firing any more. Today, i pulled out the spark plugs, 3 were drenched in gazoline, the 4th one was dry. I put a piece of tissue over each injector hole and when i start the engine with no sparks, the ones with gazoline jump right out. The 4th one stays shut. I checked the ground connection on ECU pins 14/55, 30/55 and 48/55. I got 0ohm. So i assume the problem is somewhere else.

    I also tried to reset PID but without success. The car can start if the G28 is disconnected and is running fine when it is plugged in but it still is experiencing intermittent misfires at higher RPM. The coolant sensor (G62) even if it is not plugged in, shows a temperature of -49c. I also noticed that the oil gauge in the cockpit shows 2 bar while the actual pressure is zero.

    I'm not certain what to do, i feel i have pretty much eliminated everything else. I'm worried that i might have missed something. If anyone has any suggestions, please chime in! TIA!

    3. Fuel Pump

    The fuel pump in the g28 receives a signal from the RPM sensor. The GM-style sensor is the same as the G4 and both function in the 80, 100 200, UrS and RS2 cars so you can easily find one at a wrecking yard or in a local parts store. It is simple to test them by putting your DMM in resistance mode and take measurements between pins 1 (with the bump on the connector end up) and 2 (2nd from the left on the black end of the connector). They should be infinite Ohms.

    4. ECU

    Our 20vt turbo (3B AAN, ABY and ADU) engines have an ECU that must be aware of the speed and position of the crankshaft in order to make decisions about timing of the fuel injector, car key cover audi new key (https://postheaven.net/cocoalotion0/this-is-how-audi-Lost-key-will-look-like-in-10-years-time) for example. To do this, it utilizes a Crank Position Sensor (G4) and an Engine Speed Sensor (G28). If you are experiencing issues with either of these, the diagnostic scanner will display the codes that could trigger an engine shut down.

    A failing G28 sensor could cause an inaccurate speed counter for the gearbox and a gearbox which shifts faster than normal, or an unfire when in gear. If you have any of these issues it is likely that your sensor is failing and requires replacement. The good news is they are very cheap and easily accessible, especially if you're looking at a Bosch sensor, which is what we have. You can also choose the GM version of this unit is also a good choice.

    5. Tachometer

    A malfunctioning engine sensor can cause a variety of issues in your vehicle. It's a crucial component of the transmission of your audi tt key fob because it relays information to the ECU on how fast or slow the car's engine is turning. This sensor could cause the transmission to malfunction and other components of the car to be affected.

    The G5 engine speed sensor is situated on the edge of the transmission above the flywheel ring gear and sends a signal to the ECU at pin T55/49, via an uncolored wire. The ECU then uses and processes this signal to control the flow of fuel, timig and boost and then transmitting it to the G5 Tachometer located in the instrument cluster. You can determine if the sensor is in failure by examining the continuity of the sensor to the tachometer. Also, you can verify continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]), and between pin T6a/1 as well as pin T26a/12. It should show around 1000 ohms of resistance between those two pins. This is a standard part across the Audi 80, audikey 100 200, UrS and RS2 range from 1985 MC to the 1997 UrS AAN and 1995 RS2 ADU so good ones could be available in wrecking yards.happy-smiling-woman-with-car-key-driving

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